Question 1

What are the signs of a leaking exhaust manifold on a boat?

Lukas · Accepted Answer

Signs include ticking noises at startup, exhaust fumes in the engine bay, rust streaks, or engine misfires. A leaking manifold can cause engine damage – we test and reseal or replace as needed.

Question 2

Can a bad exhaust manifold cause overheating or loss of power?

Lukas · Accepted Answer

Yes – a cracked or clogged manifold disrupts exhaust flow and engine cooling. This leads to overheating, power loss, or even warped cylinder heads. We restore proper flow with OEM-grade repairs.

Question 3

Do you replace both the exhaust manifold and riser/elbow?

Lukas · Accepted Answer

We always inspect the full exhaust system, including manifolds, risers, gaskets, and hardware. If one part is failing, the other often is too. We recommend complete kits to avoid repeat repairs.

Question 4

How much does exhaust manifold repair or replacement cost?

Lukas · Accepted Answer

Repair costs start at $250. Full manifold and riser replacement ranges from $600–$1,500 depending on engine size and access. We provide exact quotes after inspection.

Question 5

Can you repair saltwater-corroded exhaust manifolds?

Lukas · Accepted Answer

We remove, inspect, and pressure-test your manifold. If internal rust has eaten through the casting, we recommend replacement with corrosion-resistant parts and proper gaskets to seal the system.

Question 6

Is it safe to run my engine with a leaking exhaust manifold?

Lukas · Accepted Answer

No – leaks can allow hot gases or water into the engine bay, leading to carbon monoxide risk or cylinder damage. We offer fast same-day repairs to keep your engine and crew safe.

Question 7

Do you service MerCruiser and Volvo Penta exhaust systems?

Lukas · Accepted Answer

Yes – we repair and replace exhaust manifolds for MerCruiser, Volvo Penta, Crusader, and other top brands. We use OEM or high-performance aftermarket kits with stainless hardware for longevity.

Question 8

What is included in a 100-hour service for my boat engine?

Fryderyk Florczak · Accepted Answer

A 100-hour service includes oil and filter changes, fuel filter replacement, spark plug inspection or replacement, cooling system check, and inspection of belts, hoses, and electrical connections. We also test the engine’s performance to ensure reliability and safety.

Question 9

Why is annual engine maintenance important?

Fryderyk Florczak · Accepted Answer

Annual maintenance prevents unexpected failures, keeps your engine running efficiently, and prolongs its life. Regular checks catch minor issues before they become costly repairs, ensuring safe and smooth operation on the water.

Question 10

Do you perform inspections on all engine components?

Fryderyk Florczak · Accepted Answer

Yes, we inspect the entire engine, including fuel, cooling, lubrication, and electrical systems. We check for wear, corrosion, or leaks and provide recommendations for any parts that need replacement or adjustment.

Question 11

What is an exhaust flapper and why is it important?

Fryderyk Florczak · Accepted Answer

An exhaust flapper or shutter prevents water from entering the engine through the exhaust system while allowing gases to escape. A malfunctioning flapper can cause water intrusion, engine damage, and poor performance.

Question 12

How do I know if my exhaust flapper needs servicing?

Fryderyk Florczak · Accepted Answer

Signs include unusual noises from the exhaust, water entering the exhaust, or difficulty maintaining proper engine performance. We inspect the flapper and shutter for wear, corrosion, and proper operation.

Question 13

Can a faulty exhaust shutter cause engine overheating?

Fryderyk Florczak · Accepted Answer

Yes, if the exhaust flow is blocked or water enters the system, it can reduce cooling efficiency and lead to overheating. Servicing the flapper ensures proper exhaust flow and engine protection.

Question 14

What is included in your flapper and shutter service?

Fryderyk Florczak · Accepted Answer

We inspect, clean, and lubricate the exhaust flapper and shutter. Any worn or corroded parts are replaced, and we test the system to ensure proper operation and water-tight performance.

Question 15

How often should I service my exhaust flapper and shutter?

Fryderyk Florczak · Accepted Answer

We recommend inspection and servicing at least once a year or every 100 operating hours, whichever comes first. Boats in saltwater or high-use conditions may need more frequent checks.

Question 16

Do you provide replacement parts for the flapper and shutter?

Fryderyk Florczak · Accepted Answer

Yes, we use high-quality marine-grade replacement parts that meet or exceed OEM specifications. This ensures durability and long-lasting protection for your engine and exhaust system.

Question 17

Can servicing the exhaust flapper improve engine performance?

Fryderyk Florczak · Accepted Answer

Yes, a properly functioning flapper ensures correct exhaust flow, prevents water intrusion, and maintains optimal engine performance. Regular servicing keeps your exhaust system safe and efficient.

Manifold repair boat

Manifold Repair Boat